CUSTOM OPEN DIE FORGINGS

Disc Forgings

Built for Heavy-Duty Components

Custom disc forgings and forged blanks produced to customer-specified diameters, thicknesses, material grades, heat treatment and inspection requirements.

custom shaft forgings
OPEN DIE FORGING

Custom Materials · Heat Treatment · Machining

BUILT AROUND YOUR DRAWING

Built around the
drawing.
Controlled through
delivery.

Every roll forging begins with a technical review of roll geometry, body diameter, journal dimensions, material grade, heat treatment, machining allowance and inspection requirements. The production route is confirmed before quotation.

01

Custom Manufacturing

Produced to drawings, samples or technical specifications.

02

Integrated Processing

Forging, heat treatment, machining and inspection.

03

Quality Documentation

Material, dimensional and test reports supplied.

PRODUCT RANGE

DISC FORGING TYPES

Custom forged discs and blanks produced in different geometries for machining into heavy industrial components.

custom shaft forgings

Solid Disc Forgings

Solid circular disc forgings produced to specified diameters and thicknesses for subsequent machining into industrial components.

custom shaft forgings

Stepped Disc Forgings

Stepped disc forgings manufactured with multiple diameters or thickness transitions to reduce machining stock and support component geometry.

custom shaft forgings

Hubbed Disc Forgings

Disc forgings with an integral central hub for components requiring additional material around the bore or connection area.

custom shaft forgings

Forged Disc Blanks

Rough-forged or rough-machined disc blanks supplied with machining allowance according to the finished component drawing.

FORGED DISCS FOR INDUSTRIAL MACHINING

Disc forgings are circular forged components used as machining blanks for gears, couplings, pressure equipment, heavy machinery and other load-bearing assemblies. Open die forging provides suitable material integrity for components requiring strength, toughness and controlled mechanical properties.

Each disc forging is manufactured according to the required outside diameter, thickness, hub geometry, material grade, heat treatment and machining allowance. Inspection and rough machining can be arranged according to the drawing and purchase specification.

SELECTED COMPONENTS

FEATURED DISC FORGINGS

Representative disc forging configurations. Diameters, thicknesses, materials and processing routes are customized for each project.

custom shaft forgings

4140 Solid Disc Forgings

custom shaft forgings

42CrMo4 Hubbed Disc Forgings

custom shaft forgings

4340 Stepped Disc Forgings

custom shaft forgings

8620 Forged Disc Blanks

DOCUMENTED QUALITY

STEEL GRADES FOR CUSTOM FORGINGS

Carbon, alloy and stainless steel grades are reviewed against load, service temperature, heat treatment and test requirements.

MANUFACTURING SCOPE

FORGING AND PROCESSING CAPABILITIES

Actual dimensional and weight limits are confirmed after drawing review.

forged blocks forged steel fluid end blocks

01

Manufacturing method

Open die forging

02

Materials

Carbon, alloy & stainless steels

03

Heat Treatment

Normalizing, annealing, Q&T

04

Machining

Rough & finish machining

05

Testing

UT, MT, mechanical & dimensional

06

Production basis

Customer drawings & specifications

PROJECT CONTROL

From drawing review to delivery

01

Technical Review

Drawing, material, quantity, tolerances and standards.

02

Process Planning

Production route, material, machining allowance and lead time.

03

Production Control

Coordinate manufacturing stages and required quality records.

04

Inspection & Delivery

Reports, export packing and shipment support.

QUALITY DOCUMENTATION

Records that travel
with the forging.

Inspection requirements are defined during quotation—not added as an afterthought. Available documentation is confirmed against the project specification before production.

Material certificates & heat traceability

Dimensional inspection report

Ultrasonic / magnetic particle report

Mechanical properties report

Final documentation package

ENGINEERING REVIEW

Have a drawing ready?

Send your drawing, material grade, dimensions, quantity and inspection requirements for manufacturing review.

CUSTOM STEEL FORGINGS

Explore Our Steel Forging Categories

View all forgings →

tube forgings

Tube Forgings

Straight, tapered, stepped and hollow tube forgings supplied with controlled dimensions for finish machining.

Straight Tubes · Tapered Tubes · Swaged Tubes
tube forgings

Rod Forgings

Rods forgings in round, square and flat sections. Controlled dimensions, heat treatment and machining allowance.

Round Rods · Square Rods · Flat Bars
custom shaft forgings

Shaft Forgings

Custom stepped, flanged, rotor and straight shafts forgings supplied forged, heat treated or rough machined.

Flanged Shafts · Stepped Shafts · Hollow Shafts
Roll Forgings

Roll Forgings

Roll forgings for rolling mills and industrial machinery maufacturing. Heat treated and rough machined.

Work Rolls · Backup Rolls · Shafted Rolls
Disc Forgings

Disc Forgings

Solid, stepped and hubbed disc forgings manufactured to custom diameters and thicknesses.

Solid Discs · Stepped Discs · Hubbed Discs
Block Forgings

Block Forgings

Square and rectangular forged blocks supplied with custom dimensions, heat treatment and machining.

Square Blocks · Tool Steel Blocks · Machined Blocks
Ring Forgings

Ring Forgings

Seamless steel ring forgings produced by ring rolling forging in custom dimensions and material grades.

Seamless Rings · Bearing Rings · Flanged Rings