CUSTOM OPEN DIE FORGINGS

Carbon Steel Forgings

Built for Heavy-Duty Service

Custom carbon steel forgings produced according to customer drawings for heavy machinery, power transmission, pressure equipment and other demanding industrial applications.

Shafted Roll Forging
OPEN DIE FORGING

Custom Materials · Heat Treatment · Machining

BUILT AROUND YOUR DRAWING

Built around the
drawing.
Controlled through
delivery.

Every carbon steel forging project begins with a technical review of material grade, geometry, heat treatment, machining allowance and inspection requirements. The production route is confirmed before quotation and coordinated throughout manufacturing.

01

Custom Manufacturing

Produced to drawings, samples or technical specifications.

02

Integrated Processing

Forging, heat treatment, machining and inspection.

03

Quality Documentation

Material, dimensional and test reports supplied.

PRODUCT RANGE

CARBON STEEL FORGING TYPES

Custom forged components produced for machinery, power transmission, pressure equipment and other load-bearing industrial applications.

Step Shaft Forgings

Carbon Steel Shaft Forgings

Custom forged shafts for power transmission, rotors, machinery drives and heavy equipment.

Seamless-Rolled-Ring-Forgings

Carbon Steel Ring Forgings

Forged and rolled carbon steel rings for flanges, bearings, pressure equipment and mechanical assemblies.

Stepped Disc Forgings

Carbon Steel Disc Forgings

Forged discs supplied for gears, couplings, hubs, pressure components and heavy machinery.

Die Block Forgings

Carbon Steel Block Forgings

Solid forged blocks produced for tooling, machine bases, dies and other high-load components.

CUSTOM CARBON STEEL FORGINGS FOR INDUSTRIAL APPLICATIONS

Carbon steel forgings are commonly selected for components requiring a practical balance of strength, machinability and cost control. Open die forging can be used to produce shafts, rings, discs, blocks and other custom shapes with a refined and consistent forged structure.

Each component is manufactured according to the required dimensions, material standard, heat treatment condition and machining allowance. Normalizing, annealing, quenching and tempering, rough machining and inspection can be arranged according to the drawing and purchase specification.

SELECTED COMPONENTS

FEATURED CARBON STEEL FORGINGS

Representative carbon steel forged components. Dimensions, grades, heat treatment conditions and machining routes are customized for each project.

Work Roll Forgings

1045 Hydraulic Cylinder Tube Forgings

Backup Roll Forgings

4340 Backup Roll Forgings

Mill Roll Forgings

42CrMo4 Shafted Roll Forgings

Shafted Roll Forging

H13 Tool Steel Roll Forgings

MATERIAL OPTIONS

CARBON STEEL GRADES WE FORGE

Material grades are reviewed against the required strength, hardness, heat treatment, machinability and applicable technical standard.

MANUFACTURING SCOPE

FORGING AND PROCESSING CAPABILITIES

Actual dimensional and weight limits are confirmed after drawing review.

forged blocks forged steel fluid end blocks

01

Manufacturing method

Open die forging

02

Materials

Carbon, alloy & stainless steels

03

Heat Treatment

Normalizing, annealing, Q&T

04

Machining

Rough & finish machining

05

Testing

UT, MT, mechanical & dimensional

06

Production basis

Customer drawings & specifications

PROJECT CONTROL

From drawing review to delivery

01

Technical Review

Drawing, material, quantity, tolerances and standards.

02

Process Planning

Production route, material, machining allowance and lead time.

03

Production Control

Coordinate manufacturing stages and required quality records.

04

Inspection & Delivery

Reports, export packing and shipment support.

QUALITY DOCUMENTATION

Records that travel
with the forging.

Inspection requirements are defined during quotation—not added as an afterthought. Available documentation is confirmed against the project specification before production.

Material certificates & heat traceability

Dimensional inspection report

Ultrasonic / magnetic particle report

Mechanical properties report

Final documentation package

ENGINEERING REVIEW

Have a drawing ready?

Send your drawing, material grade, dimensions, quantity and inspection requirements for manufacturing review.

CUSTOM STEEL FORGINGS

MATERIALS WE FORGE

Carbon Steel Forgings

Custom carbon steel forgings for shafts, rings, discs, blocks and other heavy-duty industrial components.

1045 · C45 · 45#

Alloy Steel Forgings

High-strength alloy steel forgings for machinery, transmission systems and demanding service conditions.

4140· 4340· 4130· 42CrMo4

Tool Steel Forgings

Custom tool steel forgings for dies, molds, industrial tooling and other high-load applications.

H13· H11· P20

Stainless Steel Forgings

Corrosion-resistant forged components produced according to customer drawings and specifications.

304 · 316 · 17-4 PH