Forged Roll
Our forged rolls have high strength, good toughness, high surface hardness uniformity, and excellent fatigue resistance
Our forged steel rolls are widely used as blanks for rolls manufacturing, such as billet rolls, roughing rolls, support rolls, work rolls, intermediate rolls, leveling rolls, etc.
Forged Roll Applications
Our forged rolls have high strength, good toughness, uniform surface hardness, and excellent fatigue resistance. Our forged rolls are primarily used in various rolling equipment include:
- Hot rolling processes: billet rolls, roughing rolls, and support rolls
- Cold rolling processes: work rolls, intermediate rolls, and leveling rolls
- Support rolls: support rolls in hot and cold rolling mills
Forged Roll Advantages
Forged steel rolls are integral rolls manufactured by forging. The forging process effectively removes metallurgical defects such as porosity and shrinkage cavities within the roll forgings, and breaks up coarse casting structures. After hot forging, steel roll forgings have a dense structure and a uniform composition. Forged steel rolls have high strength, good toughness, uniform surface hardness, and excellent fatigue resistance.
- Dense structure and uniform composition:
The forging process effectively combines metallurgical defects such as porosity and shrinkage cavities within the steel roll forgings, breaks down coarse casting structures, and produces high-quality steel roll forgings with a dense, uniform composition, thereby improving overall reliability.
- Superior Strength & Durability:
Forged steel rolls offer superior strength, toughness, uniform surface hardness, and fatigue resistance, particularly excelling under high mechanical and thermal stresses, making them suitable for heavy-duty rolling mills.
- Enhanced Wear & Corrosion Resistance:
Forged rolls have high hardness and uniform microstructure, resisting wear and corrosion in harsh environments, extending service life.
- Material Efficiency:
Reduced scrap and high material yield. lower costs and support sustainability.
- High Precision & Stability:
Controlled deformation and CNC finishing ensure precise geometry, repeatable tolerances, and excellent surface finish, crucial for quality products.
- Cost-Effective:
Lower energy consumption than traditional forging, less machining needed, and longer lifespan contribute to overall cost savings.
- Custom Shapes:
Enables the creation of complex cross-sections through multi-pass rolling, reducing issues such as folding defects in low-fluidity materials.
Forged Steel Roll Manufacturer
We are a professional China forged rolls manufacturer.
Our steel forging factory is located in Jiangsu Province China. It is just 200km away from Shanghai Port.
Our steel forging factory is able to produce different types of forged steel rolls, such as forged work rolls, forged backup rolls, forged table rolls. The maximum length of our forged rolls can reach 20 meters. And the maximum weight of our forged roll can reach 20 tons.
We eliminate metallurgical defects such as porosity and shrinkage cavities within the steel ingot through the hot forging process. The hot forging process breaks down the coarse casting structure to get a dense structure and uniform composition.
Our forged rolls possess excellent toughness, uniform surface hardness, and strong fatigue resistance.
Open Die Forging & Ring Rolling Forging
We possess multiple free forging machines and ring rolling machines. Our free forging machines includes a 1-ton air hammer, a 2-ton hydraulic hammer, a 5-ton hydraulic forging machine, a 3500-ton hydraulic forging machine, and multiple ring rolling machines.
Our custom forged parts can weigh up to 20,000 kg and have a maximum length of 20 m. The outer diameter of the forged rings can reach 4.5 m.
Forging Materials In Stock
As a professional custom forged parts manufacturer in China. We have abundant steel forging materials in stock for carbon steel forgings, alloy steel forgings, stainless steel forgings, tool steel forgings. Our carbon steel forgings, alloy steel forgings, stainless steel forgings, tool steel forgings are ideal blanks for parts manufacturing which have excellent properties.
Why Choose Shanghai FAR WELL?
We are professional steel forging company in China for forged steel parts. Our factory is 200KM away from Shanghai Port. We are a modern management steel forging company targeting the international market.
- One Station Service
- Quality Products
- Competitive Price
- Professional Service
- On-time Delivery
